TIME |
ELAPSED |
EVENT |
CHARCOAL |
|
ORE |
|
|
|
|
added |
total |
added |
total |
14:20 |
|
start wood fire in core |
|
|
|
|
|
|
added small wood splits |
8 buckets |
|
|
|
15:10 |
|
adding small wood pieces |
|
|
|
|
15:30 |
|
jake starts fitting plugs to tuyeres |
|
|
|
|
16:10 |
|
all tuyeres plugged |
|
|
|
|
16:13 |
|
open one tuyere in each quadrent |
|
|
|
|
16:15 |
|
finish adding small wood pieces |
20 buckets |
|
|
|
16:30 |
|
temperatures @ west bottom tuyere |
|
|
|
|
|
|
in about 6" = 975 C |
|
|
|
|
16:45 |
|
open three tuyere in each quadrent |
|
|
|
|
16:53 |
2:33 |
end of wood only pre-heat phase |
|
|
|
|
|
|
|
|
|
|
|
16:53 |
|
addition first rough charcoal / main sequence starts |
|
|
|
|
17:00 |
|
touch off exhaust flame |
|
|
|
|
|
|
close off all tuyeres |
|
|
|
|
17:30 |
|
open three tuyeres in each quadrent |
1 bag |
40 |
|
|
17:43 |
|
temperature @west bottom tuyere |
|
|
|
|
|
|
about centre = 1170 C |
|
|
|
|
17:57 |
|
added rough charcoal |
2 bags |
120 |
|
|
18:07 |
|
added rough charcoal |
1 bag |
160 |
|
|
18:16 |
|
added rough charcoal - fill to charge door |
3/4 bag |
190 |
|
|
19:18 |
2:25 |
end of charcoal pre-heat phase |
|
|
|
|
|
|
|
|
|
|
|
19:18 |
|
first ore addition - as slug |
|
|
2 lbs |
2 |
19:20 |
|
temperature @ west centre = 1150 C |
|
|
|
|
? |
|
top up rough charcoal - ore addition |
? |
|
3 lbs |
5 |
19:45 |
|
briefing |
|
|
|
|
19:55 |
|
add balance of rough charocal |
1/4 bag |
200 |
|
|
20:13 |
|
rough ore added as slug, topped w graded charcoal |
1 bucket |
205 |
1 measure |
10 |
20:28 |
0:15 |
glowing cherry red chimney |
1 |
210 |
1 |
15 |
20:39 |
0:11 |
S/W/E tuyeres show white hot |
1 |
215 |
1 |
20 |
20:50 |
0:11 |
double charcoal to bring to charge door |
2 |
225 |
2 |
30 |
21:03 |
0:13 |
|
2 |
235 |
2 |
40 |
21:18 |
0:15 |
level allowed to drop to top of 'bell' |
1 |
240 |
1 |
45 |
21:31 |
0:13 |
tuyeres tapped |
1 |
245 |
1 |
50 |
21:40 |
0:09 |
|
1 |
250 |
1 |
55 |
21:51 |
0:11 |
tuyeres poked clear |
1 |
255 |
1 |
60 |
|
|
S / E tuyeres show 'little cooler' |
|
|
|
|
|
|
N / W tuyeres show white heat |
|
|
|
|
22:03 |
0:12 |
add last of rough ore |
1 |
260 |
1 |
65 |
22:13 |
0:10 |
added graded ore |
1 |
265 |
1 |
70 |
22:18 |
0:05 |
noticably hotter |
1 |
270 |
1 |
75 |
22:27 |
0:09 |
poked tuyeres - mass felt |
1 |
275 |
1 |
80 |
22:43 |
0:16 |
|
1 |
280 |
1 |
85 |
22:57 |
0:14 |
mass closer to W tuyeres |
1 |
285 |
1 |
90 |
23:18 |
0:21 |
charcoal only added |
1 |
290 |
|
|
23:24 |
0:06 |
ore charges resumed |
1 |
295 |
1 |
95 |
23:34 |
0:10 |
|
1 |
300 |
1 |
100 |
23:44 |
0:10 |
|
1 |
305 |
1 |
105 |
23:55 |
0:11 |
N /W / S tyeres 'had a bit of slag' |
1 |
310 |
1 |
110 |
0:04 |
0:09 |
|
1 |
315 |
1 |
115 |
0:12 |
|
top tuyeres closed all quadrants |
|
|
|
|
0:22 |
0:18 |
|
1 |
320 |
|
|
0:33 |
0:11 |
|
1 |
325 |
1 |
120 |
0:44 |
0:11 |
open all top tuyeres |
|
|
|
|
0:55 |
0:22 |
|
1 |
330 |
1 |
125 |
1:04 |
0:09 |
|
1 |
335 |
|
|
1:15 |
0:11 |
charcoal jammed in shaft - poked down to free |
1 |
340 |
|
|
1:38 |
0:23 |
ore charges resumed with smaller additions |
1 |
345 |
3 lbs |
128 |
1:47 |
0:09 |
|
1 |
350 |
3 lbs |
131 |
1:56 |
0:09 |
|
1 |
355 |
3 lbs |
134 |
2:08 |
0:12 |
|
1 |
360 |
3 lbs |
137 |
2:25 |
0:17 |
|
1 |
365 |
3 lbs |
140 |
2:42 |
0:17 |
slag at N / S / W tuyeres - ore charges increased |
1 |
370 |
4 lbs |
144 |
2:56 |
0:14 |
bubbling heard, sparks seen |
1 |
375 |
4 lbs |
148 |
3:05 |
0:09 |
|
1 |
380 |
4 lbs |
152 |
3:16 |
0:11 |
|
1 |
385 |
4 lbs |
156 |
3:30 |
0:14 |
slag formation continues - full ore charges resume |
1 |
390 |
1 |
161 |
3:40 |
0:10 |
|
1 |
395 |
1 |
166 |
3:56 |
0:16 |
|
1 |
400 |
1 |
171 |
4:06 |
0:10 |
|
1 |
405 |
1 |
176 |
4:18 |
0:12 |
|
1 |
410 |
1 |
181 |
4:37 |
0:19 |
|
1 |
415 |
1 |
186 |
4:48 |
0:11 |
|
1 |
420 |
1 |
191 |
5:15 |
0:27 |
furnace left to burn down on its own |
1 |
425 |
2 |
200 |
|
9:57 |
end of main smelt sequence |
|
|
|
|
|
|
|
|
|
|
|
10:45 |
5:30 |
approximate opening of furnace |
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTALS |
|
|
|
|
|
|
|
|
|
|
|
|
Time |
Preheat (start to first ore charge) |
5 hours |
|
|
|
|
|
Main Smelt Sequence (not including burn down) |
10 hours |
|
|
|
|
|
Burn Down (approximate) |
5 1/2 hours |
|
|
|
|
|
Total Elapsed Time |
20 1/2 hours |
|
|
|
|
|
|
|
|
|
|
|
Fuels |
Preheat wood |
28 buckets |
|
|
|
|
|
Rough Charcoal |
200 lbs |
|
|
|
|
|
Graded Charcoal |
225 lbs |
|
|
|
|
|
Total Charcoal |
425 lbs |
|
|
|
|
|
|
|
|
|
|
|
Ore |
Total Added |
200 lbs |
|
|
|